SMT placement
State-of-the-art NXT III Fuji placement line running both lead-free and lead-based process, with capacity available on current equipment.
Processes
Doing it all under one roof is the advantage.
Most contract manufacturers do one or two of these well and subcontract the rest. Running them under one roof is what lets us take on an assembly nobody else will quote — a simplified supply chain for reliable delivery.
Electronics
3D paste & optical inspection
Every board is measured for paste volume, height and registration before a component is placed, then placed parts are verified for presence, polarity and alignment — so defects are caught at the cheapest possible moment.
Selective solder
Hand-placed through-hole components soldered selectively, protecting adjacent surface-mount devices from a full wave.
Conformal coating
Sealed modules coated for moisture and contaminant protection where a full encapsulation is not required.
Encapsulation & potting
Fully potted module assembly for the harshest applications.
Mechanical & forming
Injection molding
In-house molding of housings, covers and fluid components, tied directly to the mechanical design team.
Zinc die casting
Die-cast components where strength, thermal path and dimensional stability matter more than what plastic can deliver.
Laser, ultrasonic, resistance & spin welding
Four welding technologies under one roof, so joint design is driven by the application rather than by whichever process we happen to own.
Precision dispense
Metered adhesive, sealant and thermal compound application on automated cells with in-process verification.
High-tolerance grinding, lapping & polishing
Surface and dimensional finishing for sealing faces and fluid components where microns decide whether it leaks.
Assembly — press-fit, screw, crimp, rivet
Mechanical joining cells with poka-yoke error-proofing and torque and force monitoring built into the station.
Test & finishing
Leak testing
Differential, pressure decay and helium leak methods, selected to the leak rate the application actually requires.
End-of-line functional test
Test like the customer. We build the tester alongside the product, so every unit is exercised the way the application will exercise it.
Quality Inspection Lab
Full layout capable, with surface analysis and high-magnification inspection to verify parts against spec.