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Inside the electronics operation

How an idea becomes a solution you can trust.

Manufacturing process

  • NXT III Fuji placement line — lead-free and lead-based, capacity available
  • 100% 3D laser solder paste inspection before placement
  • Automated optical inspection of placed components
  • Hand-placed through-hole with selective solder
  • Conformal coat and encapsulated (potted) module assembly
  • Screw and crimp housing capabilities

Electronic test

  • In-circuit test (ICT) for board-level fault coverage
  • Functional test at board and module level
  • Parametric test and tester development built in-house
  • End-of-line functional test designed alongside the product
  • Thermal characterisation under load
  • EMC / EMI evaluation through design and layout review

Quality processes

  • APQP product development and industrialization
  • DFMEA, PFMEA and worst-case calculation before build
  • Electrical, mechanical and manufacturability design reviews
  • Component traceability — lot and date code to product serial number
  • Scorecard and key metric review
  • Timely internal audits under the Soaris Management System
Populated printed circuit boards racked after placement at Soaris
Populated boards racked after placement
Module assembly at Soaris, including conformal coat, TIM & RTV application, and case assembly
Module assembly — including conformal coat, TIM & RTV application, and case assembly