Manufacturing Overview
An extension of your engineering team — with a factory attached.
Control & Power Electronics
Engine controllers, vehicle and body control modules, motor controllers and power electronics. Digital core, power I/O, thermal management, and dense PCB layout tuned for EMC performance.
- NXT III Fuji placement
- Lead-free & leaded
- 3D laser paste inspection
- Automated optical inspection
- Selective solder
- Conformal coat & potting
Fuel, Oil & Mechatronics
Fluid transfer, filtration and robust leak performance. Integrated throttle bodies, electronic governors, sensors and actuator packages.
- Injection molding
- Laser & ultrasonic welding
- Spin & resistance welding
- Precision dispense
- High-tolerance grinding
- Zinc die-casting
Engineering
From architecture through validation. Schematic, layout, mechanical housing design for harsh environments, and worst-case analysis before anything gets built.
- Schematic & PCB layout
- DFMEA
- Thermal & vibration analysis
- Worst-case analysis
- Housing design
- Prototype builds
- Design & Layout for EMC performance
Controls & Software
Model-based development that lets your controls engineers build system-level executable software — and change it without waiting on us.
- Simulink / MATLAB
- Code generation
- Base control functions
- Low-level SW library
- INCA / CANape / CANking
- Calibration support
Test & Validation
We build the tester, not just the part. Full unit validation in-house and through partner labs, plus end-of-line test development for production.
- ICT & functional test
- EOLT development
- Vibration & thermal
- Helium leak & pressure decay
- Partner lab network
Quality & Compliance
Automotive product development discipline applied to every program, with traceability reaching from component lot code to finished product serial number.
- ISO 9001:2015 with Design
- IPC-A-610 Class 3
- APQP
- Full traceability
- Scorecard & key metric review
- Internal audit cadence
Box Build & Assembly
Not every product lives in a dumb place. The same lines, the same inspection and the same traceability are available for enclosed, cabin and indoor applications — PCBA through finished, tested, packaged product.
- PCBA to finished goods
- Electro-mechanical box build
- Cable & harness integration
- Turnkey or consigned material
- Label, pack & ship
Low Volume, High Mix
Production ends long before the field does. We keep low-volume, high-mix builds running for products out of serial production — service parts, legacy configurations and long-tail support.
- Out-of-production support
- Legacy configurations
- Short-run & batch builds
- Service part supply
- Repair & refurbishment
- Obsolescence management
- Kitting
Component & Sourcing Resilience
Semiconductor supply uncertainty demands a thorough understanding of the application, each component, and how it interacts with its circuit — so a shortage doesn't stop the line.
- Application-level component review
- Circuit interaction analysis
- Quick analysis & selection of alternate parts
- In-house layout for fast turnaround
- Change control to prevent mishaps